Stainless Steel Flange Deep Groove Ball Bearing

What Is Stainless Steel Flange Deep Groove Ball Bearing

 

 

Stainless steel flange deep groove ball bearing are a type of rolling-element bearing that facilitates the rotation of shafts and axles while minimizing friction.They are known for their versatility and efficiency in handling both radial and axial loads. However, they are limited in terms of axial loads since they are mainly design as radial bearings.

 

 

Why Choose Us

 

Quality Assurance: ISO9001, IS014001, ISO45001, IATF16949, high-tech enterprise, specialized new enterprise.

Cutting-edge technology: The company has its own bearing parts factory, which produces rings, cages, shield and seals, which can deal with flexible and diverse Market demand.

Quality Services: We have a professional R&D and design team that designs and develops according to customer requirements and usage conditions.Professional guidance on the use and installation of bearings, making every effort to ensure bearing quality, and fully cooperating with after-sales service.

 

How To Choose The Right Stainless Steel Flange Deep Groove Ball Bearing Material For The Job

 

 

Bearings made of chrome steel — SAE 52100
The most common material used to produce the load-carrying components in precision ball bearings, roller bearings, and tapered roller bearings is 52100 chrome steel. These components are the bearings’ inner and outer rings, balls, and rollers. The chemical composition of this steel has high carbon and about 1.5% chromium content. Using controlled processing and heat-treating methods, engineers create finished bearing components that have enough strength to resist cracking and a surface hard enough to resist subsurface rolling contact fatigue.

 

Extra clean 52100 chrome steel bearings
The raw steel used to produce high precision miniature bearings is processed with additional melting steps. The result is a type of steel with a uniform fine grain material structure; the bearing contact surfaces can be super finished very smooth so the bearing is quiet.
The most common heat-treating method for chrome steel is to thru harden the steel in a controlled atmosphere furnace. Bearings manufactured from chrome steel can operate at continuous temperatures up to 120°C.

 

Bearings made of stainless steels
Stainless steel materials are used to make bearing components because it is more resistant to surface corrosion due to the higher content of chromium (~18%) with the addition of nickel. The chromium reacts with oxygen to form a layer of chromium oxide on the surface, creating a passive film.

 

Martensitic stainless steel bearings — AISI 440C
The carbon content in 400 series stainless steels is high enough to be hardened using standard heat-treating methods up to Rc58. With lower hardness, the load-carrying capacity is 20% lower in bearings made from this material than with 52100 chrome steel bearings. The level of carbon content means the components are magnetic.

 

Martensitic stainless steel bearings — ACD34 / KS440 / X65Cr13
Many miniature bearing manufacturers make their rings and balls with a stainless steel material with slightly lower carbon and chromium content than AISI 440C, known under several names including ACD34, KS440, and X65Cr13. This material has smaller carbides after the heat treatment, so the bearing will have superior low noise characteristics while offering the same corrosion resistance as 440C.

 

Martensitic stainless steel bearings — SV30
Martensitic stainless steel can be modified during the processing of the raw steel by lowering the carbon content and introducing nitrogen as an alloying element. The nitrogen increases the saturation of the chromium, which transforms into chromium nitrides instead of chromium carbides. The result is a high strength, high hardness steel with a superior microstructure that extends fatigue life by as much as 100% (double) in certain applications.

 

AISI316 austenitic stainless steel bearings
Bearing components made from 300 series stainless steel materials have greater corrosion resistance and are non-magnetic because of the low carbon content. However, the tradeoff is that this material cannot be hardened, so the bearings can only operate under low loads and speeds. The bearing’s surfaces undergo a chemical reaction with the oxygen called a passivation process; the passive film developed on the surface protects the bearing from corrosion.

 

Other 300 Series stainless steel used for bearing components
The bearing shields, seal washers, and ball retainers are sometimes made from AISI303 or AISI304 stainless steel because they have moderate corrosion resistance and are better for forming into various shapes.

 

 

Stainless Steel Flange Deep Groove Ball Bearing Troubleshooting And Problem Solving

 

Identifying signs of inadequate lubrication includes overheating, unusual noises, or excessive vibration.

 

Overheating in stainless steel flange deep groove ball bearing often signals inadequate lubrication or excessive mechanical loading, which can lead to failure if not promptly addressed. Effective monitoring and maintenance of lubrication levels are essential. Considerations may include adjusting the viscosity or type of lubricant used and improving cooling methods to dissipate heat more efficiently. Ensuring that the lubrication system is functioning correctly can prevent temperature spikes and preserve the integrity of the bearing materials over time.

 

Excessive noise from stainless steel flange deep groove ball bearing usually points to misalignment, improper mounting, or internal wear and tear. Conducting regular inspections to examine these factors can prevent issues later. These inspections should look for uneven wear patterns, check that stainless steel flange deep groove ball bearing are seated correctly, and ensure that no external factors are causing displacement or stress. Promptly addressing these issues not only reduces noise but also extends the life of the stainless steel flange deep groove ball bearing and enhances the overall efficiency of the machinery.

 

Vibration in stainless steel flange deep groove ball bearing can be an early warning sign of several potential problems, including misalignment, improper installation, or inadequate lubrication. Regular maintenance checks should include verifying all components' alignment and correct mounting, ensuring that lubrication reaches all parts of the bearing, and checking for any signs of wear or damage.

 

Effectively managing these factors can significantly reduce vibrations, preventing the stainless steel flange deep groove ball bearing premature wear and potential failure.

 

 
Our Factory

 

Ningbo New Century Bearing Co., Ltd. was established in October 1987. It is a manufacturer specializing in the production of precision miniature bearings. The registered trademarks are "SX" and "SXA". The company covers an area of 52,000 square meters and a workshop area of 43,000 square meters. The R&D team composed of professional engineers has more than 350 skilled workers, with an annual output of 90 million sets.

The company has its own bearing parts factory, which produces rings, cages, shield and seals, which can deal with flexible and diverse Market demand. The product types mainly include deep groove ball bearings, flange bearings, stainless steel bearings. Bearing precision can reach P5 level (ABEC-5), and the noise can reach Z4V4. Ultra-thin-wall miniature bearings are the company's specialty products.

 

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Asked Questions

 

Q: Where are stainless steel flange deep groove ball bearings used?

A: Stainless steel flange deep groove ball bearings are the most common type of ball bearing. They are commonly used in electric motors and in household appliances, car motors, office machinery, automation control, and garden and household tools.

Q: What is the contact angle of a stainless steel flange deep groove ball bearing?

A: They also have a small contact angle of ~ 8° that helps reduce the stress caused by the weight of the load they are supporting.

Q: What are the common size ranges of stainless steel flange deep groove ball bearings?

A: Stainless steel flange deep groove ball bearings are popular due to their versatility, affordability, and capability to run at high speeds . Timken offers stainless steel flange deep groove ball bearings in a wide range of sizes and configurations . Offered sizes range from 3 mm to 400 mm bore, and maximum outside diameter of 600 mm .

Q: What is the axial clearance of a stainless steel flange deep groove ball bearing?

A: Axial Clearance: The space between the ball and the raceway parallel to the bearing axis. The axial clearance is related to the radial clearance. Depending on the bearing geometry axial clearance is 8.5-10 times the radial clearance.

Q: What load types stainless steel flange deep groove ball bearing can be used?

A: Deep-groove ball bearings can accommodate radial and axial loads in both directions, are easy to mount, and require less maintenance than other bearing types. The ratio of the inner (ri) and outer (ro) raceway radii to the diameter of the ball (D) ranges between 0.51 ≤ f ≤ 0.54, with a typical value of f = 0.52.

Q: What is the thrust load of a stainless steel flange deep groove ball bearing?

A: Stainless steel flange deep groove ball bearings can carry a thrust load up to 10% of the bearings rated load. Single row angular contact ball bearings can carry radial as well as thrust loads (thrust load in only one direction).

We're professional stainless steel flange deep groove ball bearing manufacturers and suppliers in China. If you're going to wholesale stainless steel flange deep groove ball bearing made in China, welcome to get quotation from our factory. Also, customized service is available.